Our Facility

Zalk Josephs features a 110,000 SF heated production facility which houses state-of-the-art processes, software and equipment.

Raw Material

Fabricated Material

Travel Lifts

state of the art facility

Our 12 overhead cranes with capacities of up to 40 tons allows us to fabricate simple beams with only holes and copes, to the most complex weldments and trusses. Our fabrication bays are large enough to preassemble truss section up to 70 feet deep and 140 feet long, which allows us to test fit even the largest trusses, or ship large trusses to site. Our outside storage consists of over 18 acres which allows us to stock and store over 20,000 tons at any one time, enabling us to fabricate well ahead of our Erector partner’s delivery schedule. This capability allows us to accelerate schedules or adjust delivery sequences to meet changing field conditions. Each of our 3 travel lifts has a 30 ton capacity which allows us to load trucks quickly and to accept delivery of raw steel via truck or our rail spur.

Zalk Josephs has the necessary production equipment and storage to meet the requirements of your project – no matter the size or complexity.


Starting point for automatic roller system. Kronecranes 30 tons 29’ underhook.

Pass Through Shot Blaster

Wheelabrator RB150HF 19” x 60” maximum opening.

Plasma Table

Controlled Automation CNC 260 Amp plasma, scribe & oxy fuel cutting station, 20’ wide x 70’ long.

Drilling & Saw Line

Ficep1203 DDB CNC-Drilling and Saw Line with scribe tool, maximum beam depth 48” x 60’ long.

Drilling & Thermal Cutting

Ficep 1204 DDRC CNC Drilling & Thermal Cutting System with scribe tool, maximum beam depth 48” x 60’ long.


External Rail Line

External rail line with access into the shop, 60’ railcar.

Heavy Saw & Drill Line

Behringer Band Saw (Capacity 29 ½ x 47 1/2, 1000 Pounds per foot roller system), Controlled Automation DRL3443 Spindle Drill Line.

Light Fabrication

150 lbs./ft.

Truss/Heavy Fabrication

Paint Booth

70’ x 180’ spray area with GracoBulldog spray machines. Experienced in alkyd, epoxy, polyurethane, and zinc spray systems.

Misc. Fabrication

Column Fabrication